Volkswagen Passat B5 / B5.5 (1996–2005) – Factory Repair & Service Manuals | PDF Download + USB Option

The Volkswagen Passat B5/B5.5 repair manuals deliver complete OEM factory service information, covering every major system including 1.8T turbo engines, V6 gasoline, W8, TDI diesel systems, manual and Tiptronic transmissions, 4Motion AWD, electrical wiring diagrams, ABS/ESP, airbag systems, climate control, and chassis components. Manuals are available as instant PDF downloads, with an optional USB flash drive (+$15).

The B5/B5.5: Audi-Based Engineering & High-End Refinement

Launched in 1996 and updated as the B5.5 in 2001, this generation features an Audi-derived longitudinal platform, multi-link suspension, 4Motion AWD, 1.8T turbo engines, and advanced Bosch electronics. These manuals provide dealership-level procedures essential for servicing this mechanically advanced and highly durable platform.

Models & Variants Covered (1996–2005)

• Volkswagen Passat B5 Sedan
• Volkswagen Passat B5 Variant Wagon
• Passat B5.5 Sedan & Wagon (2001–2005 refresh)
• Passat TDI Diesel models
• 4Motion AWD models
• 1.8T, V6, W8 variants

Engines Included

• 1.8T Turbo (AEB, AWM, APU, AWT)
• 2.0L 8V
• 2.3 V5
• 2.8 V6 30V
• 4.0 W8 (B5.5)
• 1.9 TDI (AFN, AJM, AVF, AWX)
• 2.0 TDI (BHW)

Transmissions Covered

• 5-Speed Manual
• 6-Speed Manual (V6/W8)
• 5-Speed Tiptronic Automatic
• 4Motion AWD drivetrains

What the Passat B5 / B5.5 OEM Manuals Include

1. 1.8T, V6, W8 & TDI Engine Systems

• 1.8T turbocharger diagnostics, boost testing and hose routing
• V6 and W8 intake, timing and cooling system procedures
• TDI injection pump service and fuel system troubleshooting
• Timing belt, chain, camshaft and head rebuild instructions
• Cooling, lubrication, exhaust and induction system coverage

2. Manual, Tiptronic & AWD Drivetrain Coverage

• 5/6-speed manual gearbox repair, teardown and reassembly
• Tiptronic (ZF) valve body, solenoid and hydraulic diagnostics
• 4Motion AWD driveshaft, differential and transfer case service
• Clutch replacement, flywheel inspection and hydraulic repairs

3. Wiring Diagrams & Electrical System Schematics

• Complete Passat B5/B5.5 wiring diagrams
• Bosch ME7 engine management schematics
• Comfort module, ignition, charging and starter system wiring
• Airbag/SRS wiring with module and sensor locations
• Lighting, interior electronics, fuses and relay panel maps

4. Suspension, Steering & Brake Systems

• Audi-style multi-link front suspension torque values
• Rear axle components, bushings and alignment specifications
• ABS/ESP module diagnostics and wheel speed sensor testing
• Brake rotor, caliper, pad replacement and parking brake service

5. Body, Interior, HVAC & Convenience Systems

• Power windows, central locking and comfort system programming
• Climatronic climate control diagnostics & refrigerant charts
• Heater core, blower motor, AC compressor and flap motor procedures
• Dashboard, center console and instrument cluster service
• Body panel removal, corrosion inspection and wiring routing

Why These B5/B5.5 Manuals Are Essential

• Authentic OEM Volkswagen procedures
• Fully searchable, high-resolution PDF format
• Instant download access
• Optional USB flash drive (+$15)
• Includes all engines, all transmissions, all wiring diagrams
• Perfect for shops, rebuilders, restorers and Passat enthusiasts.