E39

BMW M5 E39 – Factory Workshop Repair Manuals (PDF & USB)

The BMW M5 E39 (1998–2003) stands as a benchmark for performance sedans, combining the smooth elegance of the E39 chassis with the raw power of the S62 4.9L V8. Known for its balance, mechanical purity, and high-revving performance, the E39 M5 remains a highly sought-after model among BMW fans and collectors.

These OEM BMW M5 E39 workshop manuals deliver in-depth service procedures and accurate diagnostics directly from the factory. Whether you’re tackling a full V8 engine rebuild, solving complex electrical issues, or restoring the suspension system, these guides ensure you’re following the correct specifications every time. Available as fully searchable PDFs or offline-capable USB flash drives, this is essential documentation for anyone serious about maintaining or restoring an E39 M5.

Under the Hood – Full S62 Engine Procedures

• Step-by-step S62 V8 teardown, rebuild, and tuning guidance

• VANOS system servicing and high-pressure oil circuit testing

• Throttle actuation, intake plenum, and fuel injector diagnostics

• Cooling system repairs including radiator, hoses, and thermostats

• Spark system troubleshooting, coil pack testing, and ECU fault resolution

Transmission & Clutch – Getrag 6-Speed Repair Support

• Factory instructions for the Getrag 420G 6-speed manual gearbox

• Clutch kit installation, master/slave cylinder bleeding, and pedal adjustment

• Driveshaft center bearing and guibo replacement

• Rear differential service with fluid specs and limited-slip procedures

• Shift linkage wear points and replacement diagrams

Ride & Handling – Chassis, Suspension, and Brakes

• Front and rear suspension disassembly, spring/strut service

• Wheel bearing torque specs, alignment settings, and control arm replacement

• Complete M5-specific braking system schematics and ABS troubleshooting

• Steering gear maintenance, fluid change, and tie rod calibration

• Subframe bushing wear indicators and repair walkthrough

Electrical Mastery – Full Wiring and Diagnostics

• OEM E39 M5 wiring diagrams for ignition, lights, windows, and fuel systems

• Central electronics control (ZKE), GM module, and lighting relays

• Cluster pixel repair, instrument readout calibration, and voltage testing

• Diagnostic tree for alternator, battery drain, and grounding issues

• CAN and K-Bus communication path fault tracing

Driver Interface – Comfort, Cabin, and Controls

• Climate control unit (IHKA) repairs, FSU replacement, and air duct routing

• Seat movement module diagnostics, heater functions, and lumbar support repair

• OE navigation unit wiring, DSP amplifier setup, and audio module coding

• Sunroof realignment, rain sensor recalibration, and rearview mirror issues

• Door latch, window regulator, and lock cylinder service instructions

Manual Format Options

✅ Instant PDF Download – Searchable and printable, perfect for garage tablets
✅ USB Flash Drive Version – Reliable, offline access for any workspace

Who This Manual Is For

• Enthusiasts preserving the E39 M5’s originality

• Independent BMW specialists and restoration shops

• DIY mechanics maintaining or upgrading their M5

• Diagnostic experts dealing with complex BMW V8 systems