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BMW E60 5 Series Repair Manual PDF & USB – Full Workshop & Service Guide (2003–2010)
The BMW E60, fifth generation of the 5 Series, set a new benchmark in engineering and technology for executive sedans. Produced between 2003 and 2010, it introduced iDrive, advanced CAN-bus electrical architecture, electronic steering, and a range of inline-6, V8, and high-performance V10 (in the M5) engines.
This OEM-style service manual provides complete factory repair information for all E60 variants, including diesel models and the iconic E60 M5. Available as a fully searchable PDF or a plug-and-play USB, it’s ideal for workshops, restorers, tuners, or DIY BMW enthusiasts.
What’s Included in the Manual
Engine overhaul procedures for N52, N54, M54, M57, N62, S85 (M5)
Full wiring diagrams, CAN-bus schematics, and fuse/relay locations
Transmission service: manual, SMG, ZF automatic, and Mechatronic repair
Brake system, DSC/ABS troubleshooting, brake bleeding instructions
Detailed cooling system, radiator, thermostat, and water pump servicing
Suspension, steering, and dynamic drive components
Electronic diagnostics, including fault codes and live data
Climate control, HVAC repair, heater core, and refrigerant system
iDrive troubleshooting, MOST bus fiber optic network repair
Factory torque values, fluid types, capacities, and service schedules
Supported BMW E60 Models (Sedan)
BMW 520i / 523i / 525i / 528i / 530i / 535i / 540i / 545i / 550i
BMW 520d / 525d / 530d / 535d (diesel variants)
BMW M5 (5.0L V10, S85 engine)
Petrol and diesel models, LHD and RHD
Note: For Touring (wagon) models, see BMW E61 repair manual
Delivery Format
PDF Download – Instant delivery, searchable, printable
USB Flash Drive – Durable, workshop-ready, plug-and-play
Who This Manual Is For
BMW E60 owners performing home maintenance or diagnostics
Independent repair shops working on pre-F chassis BMWs
BMW enthusiasts looking to understand complex E60 systems
Restorers bringing a 545i, 550i or M5 back to peak condition
Motorsport teams and tuners working with the S85 V10 platform
Why Choose This BMW E60 Workshop Manual
Direct from official BMW factory repair data
Full coverage of engine, chassis, electrical, and electronics
Includes rare documents on SMG, active steering, and iDrive faults
Built for mechanics, tuners, and DIYers
One-time purchase – no subscriptions or online accounts required